Month: January 2023

Supply chain as a service (SCaaS) – the ultimate guide

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To quote writer and editor Stewart Brand: “Once a new technology rolls over you, if you’re not part of the steamroller, you’re part of the road.” Wise words in this day and age when more and more aspects of manufacturing and ecommerce are being automated, computerized, and digitized.

In supply chain management, an important technological development for retailers has been the creation of supply chain as a service, or SCaaS. We’re going to unpack this concept, explaining what SCaaS is, how it works, and how it impacts businesses for the better.

 

Supply chain as a service (SCaaS) explained

An SCaaS company is basically a company that specializes in providing cloud-based, supply-chain-related software and, increasingly, other order fulfillment services. It means that instead of a manufacturing or ecommerce entity taking out subscriptions to the cloud-based software they need themselves, they’re able to access them through an SCaaS company, which they hire for that purpose. These third parties can take care of anything from inventory management and warehousing to reverse logistics, or returns. In fact, with the right SCaaS company, you’ll be able to track your entire order fulfillment process. In other words, you’ll have supply chain transparency.

SCaaS companies are great for small retailers and manufacturers, especially those that are starting out, because they save these businesses from having to pay for the software they need themselves. For more established outfits, SCaaS will become an increasingly important resource as business practices become more complex. This is especially so because SCaaS companies can also offer valuable information and advice; they can be a partner.

 

A myriad other ways an SCaaS company can be a good resource

As a manufacturer or ecommerce business owner, you can outsource your entire supply chain management or any part of it to an SCaaS provider. Almost as a bonus, these third-party providers can be useful in other, related ways. Here are a few examples:

1. Finding and getting the raw materials you need

SCaaS companies can help you get what you need at the right price because they have information about suppliers. They also know about shipping companies and shipping regulations, an expertise you can tap into to ensure getting what you need in good time.

2. Facilitating coordination between retailers and their manufacturers

To make sure retailers get their stock from the manufacturers in the right quantities and at the right time, it’s important for them to be on top of the producers’ production processes, lead times, inventory levels, and quality inspections. SCaaS companies can take care of this. They have the technology and industry expertise to provide real-time updates on the manufacturing process and lead times, ensuring that retailers are in the know at all times.

3. Warehousing

Some SCaaS providers offer warehousing. They have the technology to streamline operations from receiving and slotting to picking and packing. Add this to their inventory management capabilities and you have a more efficient and resilient supply chain altogether.

4. Shipping

In addition to being able to suggest shipping companies, an SCaaS company can work out the best logistics for you when you need to move inventory from one location to another. It can identify the kind and size of transportation you’ll need — truck, rail, or cargo ship — and the capacity of each needed. Plus, the company can work out the best routes that should be taken.

Possible challenges to implementing an SCaaS model

  • Your SCaaS’s technology might not be shared by all your partners

As good as the technology and infrastructure SCaaS companies offer is, if your internal teams and trading partners aren’t up to speed, they won’t be able to communicate with your third-party providers. You have to make sure your stakeholders’ technology can interface with the kind your SCaaS uses.

  • Not knowing how and when to use SCaaS

In the complex world that is today’s marketplace, a company has to work out what part of their supply chain it can handle itself and which sections are best outsourced to an SCaaS. Retailers and manufacturers must also be flexible enough to adapt this model as the need arises, either taking on more themselves or outsourcing more.

  • Finding a good logistics partner

This can be difficult. First you have to find a third-party provider that has the top-notch infrastructure and digital programs you need, along with the right background and expertise in your area to be a good partner. When you’ve got that down, you can figure out which areas of your business to outsource.

Benefits of using SCaaS

SCaaS can redefine supply chain management in the following ways:

  1. Agility: Access information and analytics from any Internet-enabled device and make data-driven decisions quickly.
  2. Seamless communication: Easily share information and stay connected with stakeholders through every stage of the supply chain.
  3. Scalability: Add or reduce the logistics services that are outsourced according to customer demands.
  4. Transparency: Have more control over the supply chain because information is updated consistently and available in real time.
  5. Sustainability: There’s no need for you to invest in a complex IT infrastructure.

 

In conclusion

SCaaS is a revolutionary model that’s the next iteration for supply chain management, and our Cin7 Omni system can help you determine the best ways to leverage it for your business.

How can it do this? Well, our Cin7 Omni’s inventory and order management cloud-based software seamlessly integrates with various 3PL companies, connecting your online and offline stores, warehouses, and distribution centers in one platform. Through this connection with 3PL companies, you’re able to analyze them and understand which company and services are right for you.

To find out more, click here to schedule a demo with one of our experts today.

8 ways to get the best out of warehouse inventory management

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A manufacturer’s inventory is its lifeblood, the basic ingredients for whatever is being made. When it comes to storing materials in the warehouse, there has to be enough materials on hand at all times, and they have to be in good condition. If these requirements aren’t fully met, a factory could shut down. Therefore, managing inventory in the warehouse well is incredibly important.

Warehouse inventory management is part and parcel of inventory management. Both involve overseeing and controlling stock and its levels, but whereas inventory management concerns the entire supply chain from ordering to delivering, warehouse management is about just the inventory in the warehouse. Let’s look at eight practices for streamlining inventory management in a warehouse.

 

8 practices to streamline inventory management in the warehouse

1 Have a floor plan that promotes efficiency.

The overall design of the storage facility is a critically important  factor. The layout will determine how staff and machinery maneuver the space, as well as how items are placed in, and removed from, storage. When the floor plan is a good one, inventory can be moved in, out, and around the area in a simple, free-flowing stream; when that isn’t the case, bottlenecks and errors can occur.

There are three basic designs for warehouse layouts:

  • L-shaped: Here, storage is on the long side while a loading/unloading dock is situated on the smaller adjacent side.
  • U-shaped: The ends of this shape are reserved for loading and unloading respectively, and the long curved area is used for storage.
  • I-shaped: Basically a long oblong, a loading and unloading dock is placed at one end and the rest is taken up with storage.

These three floor plans have come to be recognized as the ones that work best for warehouse design over time. This isn’t just because they’re good for flow; however, the efficiency they create is reflected in the bottom line.

2. Organize the storage space with flow in mind.

What we’re addressing here is the frequency with which items are needed, and using that measure to gauge where best to place them. You have:

  • Fast-moving items: These are the ones that are most in demand.
  • Slow-moving items: They’re used, but not very often.
  • Non-moving items: Rarely used, or no longer needed.

For the most efficient placement, fast-moving products should be placed near the front and be as easy to get to as possible, while those used but less in demand can be further back. High racks and difficult-to-access areas can be reserved for those non-moving items.

3. Track inventory accurately.

Knowing exactly what you have in storage is the core of good warehouse inventory management. While it’s relatively easy for small companies to keep on top of this, it becomes increasingly difficult for businesses as they grow. For them, technology is a necessity.

Inventory management systems (IMS) use barcodes and QR codes to track inventory. QR codes can hold much more information than barcodes. In addition to storing information about a product, QR codes know exactly where each item is stored, so they are much better for larger facilities. An inventory management software like Cin7 Omni, can maintain an accurate record of warehouse stock, letting you know exactly what’s there and tracking it as it moves in and out the storage area. This is the kind of information you need to manage the inventory on a daily basis.

4. Hire a warehouse manager you have confidence in.

The importance of the warehouse manager cannot be overstated. They don’t only oversee the pool of staff that works in the warehouse, they’re in charge of the inventory itself, making decisions every day about where to store it and when to move it. If they don’t do this in the most efficient way possible, goods can be damaged and extra costs can be incurred.

Warehouse managers should be tech-savvy. They need to be able to operate the software and handle all the automation and machinery that moves the inventory around from robots to forklifts.

5. Put a good workflow in place.

The workflow in a warehouse starts the instant inventory is brought into the building and ends the moment it leaves. It covers all the processes involved in moving the items around, including  administration. Individually, warehouse workflows depend on the design of the facility, the product, and frequency of its use. Warehouse flow is usually the province of the warehouse manager. He or she will make the decisions about how and where inventory is stored and when any of it should be moved.

A well-thought-out plan will ensure unheeded flow of the inventory and make the best use of workers’ time. Like any business plan, though, workflows should be revisited often so that updates and tweaks can be made in response to any changes.

6. Automate.

We’ve already discussed the benefits of using inventory management software to keep tabs on stock that’s in the warehouse and know at all times exactly what’s in storage. But these IMS systems can actually do much more. They can:

  • Register goods as they’re received,
  • Classify the goods,
  • Direct where the goods should be placed in warehouse,
  • Note where goods are stored and keep track of their quantity,
  • Instruct how to make the best use of the storage space,
  • Track the goods as they move around the warehouse,
  • Store and issue shipping instructions,

As mentioned, Cin7 Omni  is a good way to automate. As a complement to the functions listed here, the software will increase the speed, accuracy, and security of the inventory management process. It also reduces the employee workload, including that of the warehouse manager, leaving them free to take on other tasks.

7. Have visual oversight of the facility.

Theft, unfortunately, is a fact of life, and the possibility of it happening has to be taken into account when discussing inventory management in the warehouse. One way to stop theft is by putting up closed-circuit surveillance cameras and security systems like alarms. Letting only essential workers into the warehouse space and having them sign in and out when they report for work and go home can also be a help with this problem.

8. Carry out regular inventory audits.

Even when the inventory in your warehouse is automated, audits are necessary. In addition to checking to see that the information in your financial records tallies with the records you’re keeping on your storage space, audits are a great way to point out items you don’t need to keep any longer. These could include items that have been there for so long, they’ve gone out of style and can’t be used, or, for food, have passed their expiration dates. Apropos of #7, theft, an audit will also throw into sharp relief goods that may have “walked.”

A critical factor in warehouse inventory management, audits can be carried out internally by a member of management or externally by an outside agency. Either way, when conducted regularly they ensure that the records kept on inventory are as accurate as possible, and that, in and of itself, is a major cost saving for the company.

 

The bottom line

The way inventory is managed in the warehouse has repercussions both for the efficient handling and tracking of the stock and the bottom line of the company. We’ve laid out eight aspects of inventory management and have suggested measures that can be put in place to get the system working at its best. Hopefully, you’ll find them helpful in streamlining your system.

We think you’ll find Cin7 Omni a good tool to achieve this. To find out more about how the software can improve inventory management in your warehouse, click here to book a demo.

How to identify bottlenecks in the supply chain, and ways to prevent them from happening

Posted on | by chrisqureshi | Leave a Comment on How to identify bottlenecks in the supply chain, and ways to prevent them from happening

Any company aims to have their operation run so smoothly and efficiently that they’ll have minimal outlay and make maximum profit. Sadly, many fall short of that goal because of holdups along their internal supply chains. These holdups create bottlenecks, jams in the system that slow the process down at the point they’re happening and have a domino effect on everything that follows.

In this blog, we’re going to look at overarching causes of these bottlenecks and put forward ways to overcome them or, better yet, ways to prevent them from happening in the first place.

 

Bottlenecks defined and how to spot them

The term literally comes from the shape of a bottle, specifically the way the top of it – the neck –  is narrower than the bottom. As this shape restricts, or slows, the flow of liquid when it’s poured out, so, in a manufacturing process, a bottleneck is where there’s an obstruction that holds everything up.

It is, of course, essential for a manager to know where these bottlenecks are occurring, to find these obstructions, and the best way of doing this is to conduct a “bottleneck analysis.” That basically involves taking a close look at every step in the supply chain, from the beginning – receiving raw materials – to the end – the final product, and everything in between.

 

Common areas where bottlenecks happen

While individual companies will have bottlenecks in their supply chains that only apply to them, there are general areas common to all that can also cause obstructions in the workflow. These areas are:

Labor

It’s important to have the right amount of employees to carry out a particular task; too many or not enough and inefficiencies creep in. It’s equally important to assign tasks to those that have the right skill set for them; again the over- or under-qualified will slow operations down.

Typically, workers fall into four categories:

  • Unskilled,
  • Skilled,
  • Highly-skilled,
  • Professional.

Making the best use of the talent each worker brings isn’t the only consideration for management when it comes to labor. Employee morale is important too. Employees who feel valued and have job satisfaction work better. This includes making sure one department isn’t favored over another. Allowing that to happen could create interdepartmental rivalry and could lead to a bad working environment for all.

Misuse of labor in any of the ways described above will affect the speed of the workflow and be the reason for bottlenecks.

Capital

Capital for a business is divided into fixed and working. The former applies to permanent assets like factories, warehouses, and equipment, while the latter refers to liquid assets, those finances needed to run the company day to day like payroll, bills, and inventory.

While having enough capital is, of course, important, it’s also essential to use the money wisely. You should invest the right amount of it in those areas where it’s most needed, and have sufficient funds on hand to keep everything flowing. It goes against your interests to put a large chunk of your capital into a larger-than-you-need, state-of-the-art warehouse when you can’t afford to fill it with inventory, even if you are doing that with future expansion in mind.

While an expert will be able to do a thorough analysis of your use of capital and highlight those areas where you may be investing too much or not enough, it’s important to keep in mind that an imbalance will create bottlenecks. Not being able to afford an extra truck when orders spike, for instance, will result in your deliveries slowing down in a major way.

Planning

Here we’re talking about working out precisely what each employee, department, and division is responsible for and letting them know that. For example, if a production department goes directly to a supplier for new stock when they’re running low, bypassing the purchasing department, there could be confusion about who’s responsible for reordering next time. The result could be a stockout that might shut the whole operation down. To avoid a scenario like that, exact planning has to be in place, meaning that everyone has to be clear on their specific area of responsibility, and everyone in the company has to be aware of it.

If there’s any kind of confusion in your company about who’s responsible for what, automation could be a big help. An inventory management system (IMS) gives a clear picture of your entire operation, and that’s information you can use to set up those planning guidelines. Once they’re in place, your operation will run seamlessly, eliminating any bottlenecks you had before in that area.

Communication

Miscommunication can lead to all sorts of problems, each of which could be a potential bottleneck. To avoid this, the right information has to be given to the right person at the right time. It’s no good giving your supplier an order if you haven’t listed all the details they need or let them know exactly where they’re supposed to deliver the items to; and you’re not going to get the results you want if one of your departments doesn’t let every other one know when they have a problem that will affect the entire supply chain. Good communication is key to everything.

To ensure good communication, everyone has to know who they report to and when to report to them, and they should be responsible enough to pass on the correct information in an easily digestible way.

Technology

While most manufacturing and sales companies are automated now, some try to save money by sticking to old technology thinking that it’s good enough and works for them. But that’s probably not the case.

An older automated system might not integrate all departments, and it probably won’t be able to “speak” to systems used by outside suppliers and contractors. These capabilities are found in newer systems, and they are a great boon to a company’s operation because they help speed everything up and create smooth processes. When you have that, you’ve gone a long way to eliminating supply chain bottlenecks, especially those that are unique to your company.

If you’re in the market to upgrade your software, check to see that it’s compatible with your existing in-house applications; it’s also a good idea to verify that the system will communicate with the software used by the outside contractors you deal with.

 

Steps to identify and prevent bottlenecks

In addition to the overarching areas that can cause the bottlenecks listed above, there are blockages that are unique to every company. While it’s up to each of these companies to identify their individual holdups and rectify them, there are some preventative steps all managers can take:

Find out where bottlenecks are occurring.

It can be difficult to locate exactly where the bottlenecks are in a large, complex operation. Examining your supply chain from different perspectives in detail may give you answers, though if you’re going to do something as complicated as that it would be easier and quicker to have an expert take a look.

A better idea is to use your supply chain management system, which can highlight those areas that are not working as efficiently as they should – those bottlenecks. If you haven’t already automated your supply chain management, you should seriously consider doing so.

Carry out data analysis.

Your data can be a good friend when identifying and overcoming bottlenecks. While any automated system you use will produce a lot of data, you can sort the data to get pertinent information about what’s happening at every part of your supply chain.

A reliable software like Cin7 Omni, will give you data that can point out trends, which is another way of uncovering bottlenecks. You can discover these trends by comparing data produced over a period of time. For instance, your data may show that a supplier is taking longer and longer to ship your orders, something that may not be a problem right away, but which could be later on. With that information, you can address it.

Map out a detailed plan.

When the company doesn’t have a detailed plan, it is often observed that all the departments follow their own agenda rather than working collectively towards a common goal. This kind of erratic behavior will lead to several bottlenecks in the supply chain. The management must consider all the options before setting out a plan. This plan should be based on historical data and future predictions. Every department should follow this plan to achieve maximum success.

Moreover, the company management must analyze and revise the plan when the circumstances change. Continuously updating the plan can prevent bottlenecks in the process.

Automate the supply chain procedures.

Automating the supply chain procedures can help eliminate the bottlenecks arising from manual management. Cin7 Omni inventory management software can not only help you to manage your inventory but also to regularize the supply chain bottlenecks. In addition, it can also seamlessly integrate with supply chain planning software like StockTrim, Streamline, Health Check, and Toolio, among others.

 

In a nutshell

Bottlenecks slow down the supply chain and affect your bottom line, so it’s important to find them and put an end to them, or at least mitigate their effects. The best way to do that is by conducting regular analysis of your processes and operations, and the simplest way of doing that is with an automated system like inventory management. More than just being the most reliable way to identify and prevent bottlenecks, automation is a great way to improve your company’s operation all round.

To learn more about Cin7 Omni’s inventory management system and how you can use it to prevent bottlenecks in your supply chain, click on the link to request a demo.

What is just-in-time inventory? Is it the right inventory management method for you?

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Storage facilities and large stocks of inventory can be a huge drain on a business. The physical area has to be taken care of, rent has to be paid, and personnel have to spend time overseeing and maintaining all the stock. But what if a company could function without having to have a large store of goods? What if a business could operate by getting the raw goods and items it uses as, and when, they’re needed?

There is such an inventory management method, and it’s called just-in-time. This lean approach to inventory management is not for everyone, but for some it’s a great benefit, keeping outlay low while meeting manufacturing and order demands and keeping customers satisfied.

We’re going to take a close look at the pros and cons of just-in-time inventory, so you’ll be able to judge for yourself if the system is right for you.

 

What is just-in-time inventory management?

As the name implies, just-in-time inventory management means only having the raw goods and items on hand that are needed at any given time, no extra. That means getting in raw goods and items from your suppliers only when there are orders to be filled, and only in enough quantity for those orders. By extension, for a manufacturing company, just-in-time means ending up with the right amount of product for an actual order, and no more.

Conducting a business in this way cuts down the need for a separate storage facility and all its associated costs.

 

How does just-in-time inventory management work?

The just-in-time inventory management method is dependent on two things: accurate forecasting and reliable suppliers that are nearby.

Accurate forecasting – just-in-time inventory management can’t work without it; it’s as simple as that. That’s because, when you’re working with stripped-down inventory levels, you have to have a good idea of your needs ahead of time. These projections could be based on seasonal demands, known trends, or an upcoming event. Either way, automated inventory management systems are very good at doing these forecasts, basicinng their predictions on historical data.

Reliable suppliers – Because just-in-time inventory management is about getting inventory in at the last minute, or only having the minimal amount you need on hand, you have to be sure that your suppliers will deliver. You have to be able to depend on them.

When it comes to retailers, the just-in-time approach may mean passing an order directly to the wholesaler or a third-party logistics company (3PL) for fulfillment. This way, the retailer doesn’t have to physically handle the items at all.

 

Advantages of the just-in-time inventory method

Reduces carrying costs

Carrying costs are incurred when raw materials or finished goods are stored somewhere. The longer these items are stored, the higher the carrying costs. When goods are sold before they are even produced, and inventory is only brought in as and when needed for a particular order, there’s an immediate turnaround that reduces these carrying costs to a minimum. These savings can be used to lower the price of the goods produced or items sold.

Reduces inventory losses/damage

Inventory that’s stored is open to degradation, especially if it’s held there for a long period of time. Depending on what the items are, problems can include: the wrong temperature causing spoilage, products breaking, or dust and dirt causing its own damage. And that’s not to mention the possibility of having to throw inventory out because it’s passed sell-by dates or has gone out of style. Any of these possibilities has a monetary cost that will cut into the profit margin.

With just-in-time inventory management, inventory is used as soon as it’s received, or almost as soon as it’s received, eliminating the need for lengthy storage times and avoiding the negative impacts that can have. The big upside here is that overall inventory costs can be reduced, and those are savings that can be used in other areas of your business or passed on to your customers.

Promotes local suppliers

The just-in-time method is based on getting supplies only when there are specific orders to be filled. Because by definition this means getting those supplies as soon as you have the order, getting them quickly is important. That’s why it’s best to use local suppliers.

Using local suppliers has other benefits. Reduced transportation cost is one; less impact on the environment is another. A third benefit of having suppliers nearby, one that can be overlooked, is that it’s easier to nurture good relationships with them. If they’re not far away, you can pop over and see them.

Less money tied up

In addition to the cost of warehousing, the inventory held there has had to be paid for and so is, in itself, a large investment. When you need minimum stock, you don’t have money tied up and can invest it in other areas of your business.

 

Limitations of the just-in-time inventory management system

Less flexibility

While just-in-time inventory management cuts down costs associated with inventory, sporadic orders will affect workflow, and if a run of orders stops, a company might have to shut down. On the other hand, if a company gets too many orders at once, without the capacity to store inventory it might not be able to cope. Any change in an original order or cancellation will also cause issues for the company.

A production management feature in Cin7 Omni that generates a production order directly from a sales order can give a manufacturer flexibility.

Supplier dependency

If the good part about having a local supplier is the speed at which goods are delivered, the bad part is that they may not have much competition, which could make it more difficult to negotiate rates. Also, if that supplier runs out of the items you need, you’re going to have to scramble to find another quickly.

Inaccurate forecasts

The just-in-time method is based on accurate forecasting. But if those forecasts are flawed, the preplanning necessary for the system to work will be wrong and the company could fail.

A robust inventory management system like the Cin7 Omni can help prevent this from happening. With a clear view of the market, Cin7 Omni can give you more accurate forecasts you can rely on.

 

Is just-in-time inventory management right for you?

Just-in-time inventory management is the perfect system for contractors working on tight budgets because they don’t have to lay out money for raw materials until there are orders to fill. It’s why contract manufacturers who work with large companies like Toyota, IBM, Apple, and McDonald’s operate on this system. Apple, for instance, contracts its manufacturing out to many different factories in China, but these contractors will only start production when the tech giant authorizes them to.

To judge if management your inventory with this method is right for you, you should ask yourself the following questions:

  • Are your customers OK with the time gap between you receiving an order and being able to deliver the completed goods?
  • Can you rely on your supplier to deliver the items you need quickly?
  • Can you start the manufacturing process as soon as you have an order?
  • Can you be sure your customers won’t change their orders?
  • Is your supply chain efficient enough to support a system like this?
  • Do your products go out of trend, making it redundant to store them?

If you answered yes to several of the above, the just-in-time inventory management system is probably a good bet for you.

 

Winding up

Just-in-time inventory management has upsides and downsides. If you can make the method work for you, however, there can be huge financial advantages.

If you do decide to take up just-in-time inventory management, Cin7 Omni can be a great help. To find out more, click on this link to request a demo.

What role does EDI play in logistics and supply chains?

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Logistics was coined by the military to describe the complicated organization involved in moving troops and equipment from one place to another. Similarly within the supply chain, logistics is about getting everything from goods to equipment to people from one place to the other. Logistics is no easy matter. Things have to be in place when they’re needed, and they have to be there in the right quantity.

Vast in scope, both the supply chain and the logistics within it involve all the departments of a company and outside entities. This includes manufacturers, suppliers, distributors, wholesalers, and retailers. A great deal of information has to be passed back and forth between all of these entities. Basically instructions, this information is about the goods and raw materials needed, the quantity they’re needed in, where they’re needed, and instructions about transportation. These instructions take the form of purchase orders (POs), invoices, shipping notifications, insurance documents, licenses, and more. For large-scale logistics operations, transmitting these documents between companies is best handled electronically, through a digital system called Electronic Data Interchange (EDI).

 

What is EDI, and how does it work?

EDI enables businesses to send digitized documentation directly from the computer of one company to the computer of another company. In order to be able to do this, and to do it instantly, EDI software converts these digital documents into a standardized format that allows them to be first transmitted, and then read, by the computer system of the receiving company.

There are three stages to EDI:

  • Preparing documents, making them EDI ready.
  • Converting the EDI-ready documents into EDI documents.
  • Transmitting the converted documents to the receiving company.

Preparing in-house documents

The POs, invoices, and shipping instructions are either digitized or collected from their digital storage and converted to an electronic file that has the information needed for EDI. This makes them EDI ready.

Converting the EDI-ready documents

This is done with an EDI translator, software that puts the documents’ data into globally-recognized EDI formats. While there are quite a number of these formats, there are four that are used the most: X12, EDIFACT, TRADACOMS, and ebXML.

Transmitting the EDI documents

For this to happen, EDI messaging protocols are used. Examples of these are AS2, OFTP, and SOAP. For the EDI system to work, both sender and receiver have to be using the same protocol.

 

The role EDI plays in logistics and the supply chain

  • It saves time.

EDI software gets documentation to the relevant companies and departments within companies quickly, keeping them on the same page and the wheels of the supply chain running efficiently. This speedy communication makes it easier to forecast needs and results in better business decisions being made.

  • It makes the supply chain process more efficient.

With EDI, suppliers, distributors, shippers, and every other entity that’s part of the supply chain can communicate with each other in real time. This cuts out chances of delays happening in receiving, dispatching, warehousing, or transportation.

  • It makes it easier to monitor and track goods.

Because EDI uses a uniform format, it’s easy for relevant parties to search for information, and it’s easy to track and keep on top of purchases, orders, and bills of any kind. As a result of this, you can reduce errors in purchasing and shipping.

  • It streamlines logistics and the supply chain.

EDI is able to retrieve data from internal computer systems instantly and send it out securely. When you automate POs, invoices and the like with EDI, it speeds everything up and reduces errors, streamlining your supply chain.

EDI software integrates seamlessly with in-house systems like Enterprise Resource Planning (ERP), accounting software, your Warehouse Management System (WMS), and Customer Relationship Management (CRM) software.

 

How Cin7’s EDI helps supply chain management and logistics

Cin7’s EDI capabilities are robust, and the system has a large EDI network. A one-stop-shop, Cin7’s system will get you:

1. Automated workflow

Cin7 EDI automates order processing and shipping by:

  • Setting triggers for automation and reducing manual data entry.
  • Using an advanced messaging system that streamlines integrations with your trading partners and 3PL warehouses.

2. A one-stop-shop automated system

Cin7’s inventory management software has it all, inventory management, order management, and EDI. When businesses set up their EDI with Cin7, they can:

  • Seamlessly manage orders and scale up your business.
  • Reduce shipping costs and save time by optimizing cartons. Print Serial Shipping Container Code (SSCC) and generate Advanced Shipping Notifications (ASNs).
  • Keep their product catalogs up to date and track orders in real-time with a centralized and intuitive EDI dashboard. You’ll have absolute inventory control, and your order fulfillment will be at its optimum level.

3. Multiple fulfillment models

Cin7 EDI supports ship-to-store and 3PL.

  • Integrate with product distributors, 3PL providers, and commerce channels.
  • Fulfill orders effortlessly with an intuitive EDI dashboard.
  • Fulfill several orders simultaneously with a cartonization feature that picks the right box for items.

4. Prebuilt-in EDI mapping and protocols

  • Map order workflow between yourself and trading partners around the world.
  • Send EDI documents with these protocols: X12 American National Standards and EDIFACT- European Standards.

 

Summing up

We’ve shown how EDI facilitates both the supply chain and the logistics that move it along by producing and transmitting documentation quickly. EDI eliminates mistakes that can be made when people input data and ensures that different players in the supply chain are kept in sync by getting the same information, at the same time.

To learn more about Cin7 EDI, book a demo.

How to manage inventory for planned and unplanned plant shutdowns

Posted on | by chrisqureshi | Leave a Comment on How to manage inventory for planned and unplanned plant shutdowns

Although not very often, factory shutdowns happen. Whether planned or unplanned, shutdowns cause major disruptions and financial losses, and therefore, you must understand how to deal with them.

Planned plant closures are usually for maintenance purposes. Essential to keep machinery and equipment in good working order, they usually happen once or twice a year. During these inspections, repairs may be made, worn-out parts may be replaced, and upgrades or new machinery may be introduced.

Unplanned plant closures usually result from sudden power outages and machines breaking down. An unannounced strike is another reason. A drop in demand can also be a cause. And in a worst-case scenario, a production line will close down when the facility runs out of raw material — more on that later.

Knowing that a plant will shut down at some point means you can plan for the event, and with pre planning in place, negative impacts can be mitigated. The best pre planning involves inventory control, and that’s what we’re going to examine here.

 

Managing inventory to prevent or mitigate a shutdown

Here are things you can do:

Limit inventory before a planned shutdown

When you know you’re going to have to shut your operations down, either for scheduled maintenance, upgrades, or audits, you can ease the pain by reducing the level of stock you’re holding beforehand. Keeping inventory has its own costs: A workforce has to maintain it, and capital is tied up in it. So if you make sure you only have the least amount you can get away with, literally only what you need to restart, you’ll cut down on expenses and mitigate the losses the shutdown creates.

Prepare for unplanned shutdowns by limiting inventory

A good way of mitigating the effects of an unplanned closure is to have a lean inventory management system in place. As the name implies, this system is all about getting rid of waste, unneeded excess. For inventory specifically, it’s about having only as much as is needed at any given time. The system operates on the “pull” system where inventory is “pulled in” when needed, as opposed to the “push” system that always has more stock than is needed and “pushes” it out.

Introduced by Toyota in its manufacturing unit in 1950, and later explored in the book Lean Thinking: Banish Waste and Create Wealth in Your Corporation by James Womack and Daniel Jones, lean inventory management keeps stock at minimal levels, so if an unplanned shutdown happens, the company is prepared and losses can be controlled.

Lean inventory management puts stock into three categories, A, B, and C, each one based on the items’ cumulative annual consumption value. The annual consumption value is arrived at by multiplying the number of units sold in a specified time, say a year, by the cost per unit. When that’s been worked out, a company will know exactly which items have the most value for them and can organize their storage and oversight appropriately.

  • Category A:  Pricier items. Though typically making up only 20% of a company’s stock, these more expensive items usually account for 70% of items used when the annual consumption value is applied.
  • Category B: Less pricey, the items here usually account for 25% of the total annual consumption value.
  • Category C: These least pricey items account for 5% of the annual consumption value.

Inventory management software like Cin7 can easily work out annual consumption values and do the categorization for you.

Prevent shutdowns caused by stockouts

It’s possible for raw materials to run out and cause a shutdown. Maybe an error was made in counting the number in storage; maybe a supplier didn’t deliver; maybe there was an issue with the supply chain. Whatever the reason, you can make sure you’ll be able to cover for these situations by having buffer stock. Buffer stock is a little bit extra for emergencies. The amount of buffer stock a company holds has to be carefully weighed. Too much and it’ll be a drag on company outlay; too little and it might not be enough to cover your needs. An inventory management system like Cin7 can solve this conundrum.

 

Reasons for shutdowns, and best ways to plan your inventory levels

Shutdowns are caused by specific events, and in order to plan your inventory levels, you have to have a good idea which ones are more likely to happen to you. Consider the following scenarios:

  • External factors: If a shutdown is likely to happen because of bad weather, a natural disaster, government regulations, or a strike, you should have buffer stock on hand.
  • Internal factors: Here we’re talking about a power outage or machines breaking down. For machine breakdowns, spare parts should be readily available at all times. For inventory, there has to be enough available to restart production.

Cin7 can analyze your data quickly and help identify which inventory control method is best for you.

 

The final analysis

Factory shutdowns, whether planned or unplanned, cause unwanted stoppages that will affect the bottom line. When it comes to inventory, there are ways to mitigate these losses and help you ride the closures out.

Cin7 is a good way to help you figure out the best way to manage your inventory. To find out more, click here to schedule a live demo with one of our experts.